Maintenance Repair and Operations MRO Market Report 2023 (Global Edition)

Global Maintenance Repair and Operations MRO Market Report 2023 talks about crucial market insights with the help of segments and sub-segments analysis. In this section, we reveal an in-depth analysis of the key factors influencing Maintenance Repair and Operations MRO Industry growth. Maintenance Repair and Operations MRO market has been segmented with the help of its Type, Application End-User , and others. Maintenance Repair and Operations MRO market analysis helps to understand key industry segments, and their global, regional, and country-level insights. Furthermore, this analysis also provides information pertaining to segments that are going to be most lucrative in the near future and their expected growth rate and future market opportunities. The report also provides detailed insights into factors responsible for the positive or negative growth of each industry segment.

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Maintenance Repair and Operations MRO, by type

Industrial MRO

The Industrial MRO segment Revenue in Maintenance Repair and Operations will be USD 336.23 Billion by 2028.

Industrial MRO refers to the maintenance, repair, and operation of machines and equipment utilized in a built-in supply chain management model. The employees in the production line use many forms of equipment or PPE when using machinery. Such as. when production machinery functions, lubricants, oils, and cutting bits are utilized.  MRO suppliers play a major role in this, with a concentration on sourcing and procurement. It helps to reduce breakdowns, increase uptime, and promote overall reliability. Also, MRO maintenance prevention is the most common usage of industrial MROS, where the intermediate period between failures is regularly detected based on past data (MTBF). Sometimes the management of raw materials and the components of direct expenditure is falling within the category.

Electrical MRO

Electrical MRO is the maintenance and preservation of electrical equipment and systems for residential, industrial, or commercial buildings. This can range from a damaged outlet or container to defective cables or circuit breakers.  Electrical MRO includes error diagnosis, routine maintenance, and repair of a machinery's electrical components. It improves the smooth operation of all power supplies and creates a safe environment that is free of any kind of dangers.

Facility MRO

Facility MRO is the procedure to increase the efficiency of a building through the regular service of capital assets, commercial equipment, and building areas. The operation and maintenance of facilities include a wide range of services, competence, procedures, and instruments required to ensure that the built environment fulfill the purposes for which a facility has been designed and developed. The example of facility MRO includes furniture, office supplies, janitor supplies, and many more. This encompasses everything the maintenance team performs to keep the facility (and the equipment within it) in good working order. The activities of the facility MRO include the repair of roofs, doors, windows, loading dock bay, a landscape of the area, maintenance of asphalt in parking lots and garages, removal of snow, control of the snow, maintenance of HVAC systems, maintenance of lighting systems and general maintenance, such as waste collection and sanitary services.

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Maintenance Repair and Operations MRO, by application

Industrial Equipment

The Industrial Equipment segment Revenue in Maintenance Repair and Operations will be USD 89.14 Billion by 2028.

Manufacturing activities use several types of equipment that comprise the production equipment for the company. The MRO sector is intended to maintain those essential machineries and systems. The MRO for equipment is indirectly linked to procurement on the basis that components required for full maintenance work are available. MRO team for equipment are determined by the proactive, corrective, predictive, and planned MRO priorities. The reason behind this as it can be quite costly to have unplanned downtime in a production operation. MRO of equipment can save the business from these losses. MRO can also promptly procure needed spares, even for old and obsolete machinery. Sometimes as equipment ages and producers depart, it is significantly difficult to locate replacement parts. MRO experts help with sourcing those hard-to-find parts.

Consumables

MRO items might comprise consumables such as cleaning, laboratory, and office supplies, or products directly related to the maintenance of products or service manufacturing tools. These products are typically used or consumed in production but are not a component of the finished product and hence are not classified as a direct expenditure.  Some of the consumables include adhesives, glues, abrasives such as sandpaper, emery cloth, or grit, welding, brazing, or soldering supplies (flux, rods, solder), PPE kits, etc. MRO is often monitored and managed to prevent theft and loss of these consumables, as well as to prevent employees from using these products outside the facility or plant for personal use.

Plant Upkeep Supplies

Plant upkeep supplies are the items for the production of best practices and for the increase in time of equipment in production facilities. This helps plants prevent unforeseen downtimes and guarantees scheduled production. The plant upkeep supplies include gaskets, lubricants, repair tools.

Power Transmission

Power transmission is referred to as the movement of energy from its source to a point where it can be used to do beneficial work. MRO's power transmission components include rubber and polyurethane belt drives, chain drives, couplings, shaft-mounted gear units, gearboxes, and electric motors, with each element playing an important role in the operation of industry basics like machinery, vehicles, and conveyors.

Tools

A tool is every single instrument or piece of equipment that holds and employ to perform a certain kind of task. In MRO, tools are the most important elements as every procedure tool is required. MRO tools include powered hand tools (drills, drivers, circular saws, jigsaws), manual hand tools (wrenches, socket sets, screwdrivers, hammers, pliers), clamps, and joining tools. Many businesses have a high priority in controlling materials and tools. This responsibility is, in many instances, outsourced to MRO third-party services firms. For example, Vendor-Managed Inventory (VMI) involves the supplier that is present on-site to monitor and control the MRO inventory of tools.

Manufacturing

MRO refers to all of the consumable materials, resources, and equipment required for manufacturing. Manufacturing operations use several sorts of devices that provide the products of the organization. This machinery may be of a mechanical, electromechanical, or electrical/electronic nature that required different kinds of maintenance and repair. As a result, MRO spends about 10 % of the supply chains in most manufacturing companies. In addition, some operations with very complicated manufacturing processes spend up to 45% on MRO. Additionally, manufacturing teams often store their private stock to guarantee that MRO components do not get disabled. Some companies have their own MRO management teams. Most producers want to use MRO services from third parties because they allow companies to focus on their core responsibilities while they maximize their visibility in a marketplace.

Construction

MRO plays an essential role in the construction industry. An organized industry has made it imperative to maintain the equipment to its optimal performance as there is the introduction of heavy construction. The approach of large building companies to turn the building sector into a more automated sector also need MRO activities. Likewise, machines and equipment, which have become an intrinsic part of any construction activity, and plants and machinery form a significant portion of the construction cost in a project (in the range of 10 to 30 % of total project cost depending on the extent of mechanization), must be maintained to turn the project into a profit-making center for any organization. Moreover, as maintenance costs of every piece of equipment amount to 200-250% of the cost of equipment, maintenance within its intended life cycle is now necessary.

Electrica

The MRO measures comprise all monitoring, technical activities, administrative and management actions in the electrical industry or for electric work. To fix all electrical equipment, maintenance, repair, and operation (MRO) are needed when it becomes out of order. The activities also ensure preventive maintenance to avoid an out-of-order drive. MRO solution providers for electricity and lights employ proven ways for cutting costs and reducing costly downtime at business facilities. MRO plays also an important function with electrical and electronic systems and equipment, although end-of-life fatigue is less commonly a problem with such systems. For instance, calibration is an example of MRO for electric/electronic systems. Systems using electrical and electronic components may require calibration services to ensure correct readings of the device. Periodic calibration may be necessary to check that the device has not wandered and continues to work as intended.

Facility

MRO is concerned with maintaining and repairing a facility that can be subdivided into numerous areas, including repair and maintenance of infrastructure, repair and maintenance of production equipment, and maintenance of material handling equipment. To support all of these operations, plant managers, engineers, and procurement experts need to obtain a variety of products and services, allowing the facility to remain operating, providing the personnel with the supplies they need to do their duties and continuing to make their products and services that are sold as their products. Hence facility managers are preferring MRO services to smooth operation.

Mining

Reliability, safety, compliance, and operating efficiency are of primary concern for asset-intensive industries such as mining, as companies aim to improve their ROI without compromising vital components. The maintenance of mining equipment is so important, that from 35% to 50% of its yearly operating budget a single mining company could spend only on equipment maintenance and repair. MRO offers several solutions to decrease the expenses associated with the management of MRO materials data, optimize the supply chain, raise acquisition performance and enhance the reliability of the plant and optimize the supply base. In addition, mining plants involve several heavy wear processes, equipment, and buildings that require a proactive maintenance & inspection program to prevent downtimes and incidents.

Aerospace and Defence

The term 'MRO' is the important in aviation sector which has gained greater attention in recent years. Aerospace maintenance is responsible for the upkeep of aircraft, support equipment (SE), as well as forms and records. They also conduct manufacturing, flight manager, accelerator, crew manager, support, and maintenance duties. The practice includes all maintenance actions performed to ensure air transport vehicle safety and airworthiness. MRO systems and engineers help to ensure that aircraft operate safely and reliably through the usage of equipment for aircraft. Furthermore, MRO is one of the leading non-routine defense maintenance operations. It will enable the equipment to restore its practically original technical characteristics and to increase its maintenance, dependability, and operational performance. The operations are carried out on the customer site within a short period during which configuration updates and upgrades can be established

Automotive

Automotive MRO defines the maintenance, repairs, and operation of the automotive and is utilized for the work at the repair shop. The task of automotive MRO consists of inspecting, repairing, and maintaining motor vehicles. It is crucial in automotive companies as the companies spend substantial amounts each year in accordance with rigorous and accurate automotive authorities' standards to guarantee passenger safety. Most automotive companies choose to outsource their maintenance, repair, and operations (MRO) to increase quality and minimize costs. Automotive MRO includes items such as oils, air filters, lubricants, transfer case fluid, belts, and other items.

Food and Beverages

Maintenance, repair, and operation (MROs) are important resources to maintain and function a food plant. The Food and Beverage business has a major issue of ensuring that it complies with all the regulatory compliance and security standards that apply in the regions in which it operates. Hence, the food and beverage sector need specific MRO components which do not react to ingredients, (Food Grade Material). In addition, according to the 2021 FFC Food and Beverage Report, more concerns have been raised about the health of employees which have led food-producing enterprises to invest heavily in and modify personal safety equipment. MRO components enhance the overview of the inventory management system, enhance the capacity of spending analyses, increase parts availability, increase plant reliability and increase the supply efficiency bar in the food and beverage industry.

Pharmaceuticals

The MRO supply chain is developing quickly and evolving to provide pharmaceutical manufacturers and their suppliers with further optimization options. Pharmaceutical MRO solutions ranging from MRO master data excellence, inventory optimization, master data governance, reliability services, and asset management allow companies to enhance plant service life, manage maintenance costs and mitigate risks. Through more aggressive inventory management, a pharmaceutical producer has shown a reduction in idle time of breakdowns. The better availability of replacement parts led to a 15% increase in the production of the bottlenecked equipment by the manufacturer. Most pharmaceutical businesses are continuously looking for improved procurement and savings on indirect spending, without excessively raising their risks. This leads the company towards the MRO for better management of procurement to save costs and remain competitive. However, for companies that may lack the MRO optimization skills internally, the consequent complexity of an asset-dependent business such as Pharma can be troubling.

Chemicals

In petrochemical or specialty chemical plants, MRO processes are crucial. The industrial sector has been under increasing stress from expanding foreign competition, the consolidation of the industry, and increased customer demands. Chemical producers are still not immune and searching for ways to improve efficiency and efficiency in their supply chains outside their direct source. Taking MRO into consideration can significantly improve business outcomes for chemical and petrochemical specialized manufacturers. Getting MRO inventory control and standardization of maintenance storeroom practices helps to reduce downtime, improve lead times and increase efficiency. The activities involved in the chemical MRO are maintenance, replacement, diagnostics, design, repair, installation, startup, and calibration of equipment and chemicals.

Oil and Gas

The availability of a productive machine is critical in the oil and gas business. The decision on the spare parts inventory is the most essential in the oil and gas industry. Drilling and production replacement parts stock are particularly expensive and difficult to manage compared to an inventory of raw materials which are demand-dependent and can readily be improved by providing a better master planning schedule for production. In addition, the failure of emergency repair components will dramatically cost oil & gas firms, compared with other discreet manufacturing industries. Therefore, the management of oil and gas parts is of considerable importance. MRO supports the production of the oil and gas plant through the execution of planned or unplanned maintenance work. MRO helps with these problems by minimizing risk and maximizing uptime.

Computers

A computer is one of the important MRO equipment. Computer MRO is a method through which computers are kept in good condition. It involves computer equipment, computerized tools, software, accessories, and many more. Computers and servers operate the automated operation of the plant and assist the overall IT functions of the facility. Hence, maintaining and repairing computers is essential for the business. 

If the computer maintenance is negligent, the whole production line can get affected which can cause heavy loss to the company.

Fasteners

A fastener is a hardware device that mechanically connects or affixes two or more things. Fasteners are commonly employed to construct non-permanent junctions, which can be removed or dismantled without causing damage to the connected components. MRO distributes and manufactures high-quality threaded and custom-made fasteners. They comprise screw and nut, bolts, rods, studs, anchors, sockets, rivets, and screws. MRO (maintenance, repair, and operations) services give businesses the fasteners that need to repair and maintain their machinery, ensuring that the business keeps on track. These fastener bins are strategically located on the factory floor to provide maintenance employees easy access to machinery that needs to be repaired.

The above Graph is for representation purposes only. This chart does not depict actual Market share. Please purchase the Maintenance Repair and Operations MRO market report 2023 Edition by contacting our team.

Maintenance Repair and Operations MRO End-User Segment Analysis

OEM

The OEM segment Revenue in Maintenance Repair and Operations will be USD 636.90 Billion by 2028.

An OEM produces systems or parts that are used in the end product of another company. For example, computer producers frequently bundle or incorporate OEM elements, processors, and software into their sold solutions. To increase profitability, OEMs are looking for new sources. As the MRO aftermarket increases, more OEMs focus on maintenance and repair of their manufacturing components.

Aftermarket

Aftermarket instruments are alternatives that are not produced by the maker of the original equipment. Aftermarket parts are utilized for the replacement of broken parts in cars and other equipment but their use may change the insured's coverage. Aftermarket services, which include the sale and delivery of maintenance, spare parts, and other value-added services, are becoming increasingly popular among industrial producers. Similarly, as there are changes in customer demands, cyclical fluctuations in new equipment sales and pressure on pricing many players are providing aftermarket MRO services or equipment. Aftermarket MRO providers allow the manufacturer to concentrate on their production facility.

• OEM
• Aftermarket

Maintenance Repair and Operations MRO Market Regional Analysis

Region and country analysis section of Maintenance Repair and Operations MRO Industry Analysis has been segmented into 5 major region such as North America, Europe, Asia Pacific, Middle East & Africa ,and Latin America (along with respective major contributing countries) and provides the revenue share, current trends.

The base years considered for all the estimations by analyzing trends and growth rate will help you gain an in-depth understanding of the conclusions provided in this report. This report also includes figures, graphs, pie charts, tables and bar graphs that explain the data analysis based on current trends at the country level as well as key regions. This research report also focuses on assessing factors such as profit, product price, capacity, production, supply demand market growth rate along with others to create a clear picture on the future prospects of Maintenance Repair and Operations MRO market.

Region-wise, the market is analyzed across: (In case you wish to acquire a specific region or any country data then please contact us)

• North America (United States, Canada, Mexico)
• Europe (United Kingdom, France, Germany, Italy, Russia, Spain, Sweden, Denmark, Netherlands, Switzerland, Belgium)
• Asia-Pacific (China, Japan, Korea, India, Australia, Philippines, Singapore, Malaysia, Thailand, Indonesia, Rest of APAC)
• South America (Brazil, Argentina, Colombia, Peru, Chile, Rest of South America)
• Middle East and Africa (Saudi Arabia, Turkey, Nigeria, UAE, Egypt, South Africa, GCC Countries, Rest of MEA)

The above graph is for illustrative purposes only. To learn more about geographical trends request the free sample pages. Contact US!

The base years considered for all the estimations by analyzing trends and growth rate will help you gain an in-depth understanding of the conclusions provided in this report. This report also includes figures, graphs, pie charts, tables and bar graphs that explain the data analysis based on current trends at the country level as well as key regions. This research report also focuses on assessing factors such as profit, product price, capacity, production, supply demand market growth rate along with others to create a clear picture on the future prospects of this market.

Company Profile

Electrocomponents plc

Electrocomponents plc provides industrial and electronic products around the world. The company offers several products including electronic components, electrical, automation and control, test and measurement equipment, and engineering tools and others. The company is also involved in offering of value-added services to manage customer's indirect spend more effectively and make their life easier. The services offered are design, procurement, and inventory maintenance. 

The company operates its business under the brands such as RS Component, Allied Electronics & Automation, OKdo, RS PRO, DesignSpark, IESA, Synovos, Needlers and Liscombe. The company serves their products to various industries such as manufacturing, service industries, infrastructure and others. The company is distributing its products over 80 countries across the globe.

WESCO International, Inc

WESCO International, Inc. is a U.S based company which is engaged in offering supply chain solutions across the world. The company provide business-to-business (B2B) distribution, logistics services and supply chain solutions. 

The company operates its business through operating segments unites which includes 
     Electrical & Electronic Solutions ("EES")
     Communications & Security Solutions ("CSS")
     Utility and Broadband Solutions

The company offers nearly 1,500,000 different products. The company has its relations with several suppliers and has approximately 800 commercial agreements with more than 350 preferred suppliers.

The company offers several value-added solutions to the wide array of industries including construction, e-commerce, energy and sustainability, engineering services, production support, safety and security, supply chain optimization, training, and working capital.

RECENT NEWS

June 2020

WESCO International Merged with Anixter International

WESCO International, Inc. has merged with Anixter International Inc. which is involved in providing global B2B distribution and supply chain solutions. 

Top Companies Market Share in Maintenance Repair and Operations MRO Industry: (In no particular order of Rank)

• W.W. Grainger
• Snecma
• MTU Maintenance
• GE
• Air France/KLM
• Rolls Royce
• Standard Aero
• Pratt & Whitney
• Lufthansa Technik
• Delta TechOps
• Bet Shemesh
• Sonepar
• BBA Aviation
• WESCO International
• IAI
• Air New Zealand
• Chromalloy
• Adolf Wurth
• Wood Group Turbopower
• ITP
• Eriks
• Anixter
• AAR Corporation
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*List of Second Tier Companies, List of Third Tier/ Start-up Companies (Inquire with sales executive) Request Any Company Profile for Preview Purpose OR Data Validation!

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