Global Thermoform Packaging
Market Report
2025
The global Thermoform Packaging market size will be USD 58624 million in 2025. Increasing demand for sustainable and recyclable packaging solutions, along with the rise in convenience foods and ready-to-eat meals and expansion of the pharmaceutical and healthcare industries, requiring secure, tamper-proof, and sterile packaging solutions are expected to boost sales to USD 87276.4 million by 2033, with a Compound Annual Growth Rate (CAGR) of 5.10% from 2025 to 2033.
The base year for the calculation is 2024. The historical will be 2021 to 2024. The year 2025 will be estimated one while the forecasted data will be from year 2025 to 2033. When we deliver the report that time we updated report data till the purchase date.
PDF Access: Password protected PDF file, Excel File Access: Quantitative data, PPT Report Access: For the presentation purpose, Cloud Access: Secure Company Account Access.
Share your contact details to receive free updated sample copy/pages of the recently published edition of Thermoform Packaging Market Report 2025.
According to Cognitive Market Research, the global Thermoform Packaging market size will be USD 58624 million in 2025. It will expand at a compound annual growth rate (CAGR) of 5.10% from 2025 to 2033.
2024 | 2025 | 2032 | 2033 | CAGR | |
---|---|---|---|---|---|
Global Thermoform Packaging Market Sales Revenue | 121212 | $ 58624 Million | 121212 | $ 87276.4 Million | 5.1% |
North America Thermoform Packaging Market Sales Revenue | 121212 | $ 17001 Million | 121212 | $ 23564.6 Million | 4.2% |
Mexico Thermoform Packaging Market Sales Revenue | 121212 | $ 1547.09 Million | 121212 | 121212 | 4.7% |
Canada Thermoform Packaging Market Sales Revenue | 121212 | $ 2040.12 Million | 121212 | 121212 | 5% |
United States Thermoform Packaging Market Sales Revenue | 121212 | $ 13413.8 Million | 121212 | 121212 | 4% |
Europe Thermoform Packaging Market Sales Revenue | 121212 | $ 14656 Million | 121212 | $ 19462.7 Million | 3.6% |
Denmark Thermoform Packaging Market Sales Revenue | 121212 | $ 307.78 Million | 121212 | 121212 | 3.4% |
Germany Thermoform Packaging Market Sales Revenue | 121212 | $ 2901.89 Million | 121212 | 121212 | 3.8% |
Sweden Thermoform Packaging Market Sales Revenue | 121212 | $ 454.34 Million | 121212 | 121212 | 3.7% |
France Thermoform Packaging Market Sales Revenue | 121212 | $ 1348.35 Million | 121212 | 121212 | 2.8% |
Luxembourg Thermoform Packaging Market Sales Revenue | 121212 | $ 175.87 Million | 121212 | 121212 | 3.9% |
Spain Thermoform Packaging Market Sales Revenue | 121212 | $ 1201.79 Million | 121212 | 121212 | 2.7% |
United Kingdom Thermoform Packaging Market Sales Revenue | 121212 | $ 2462.21 Million | 121212 | 121212 | 4.4% |
Russia Thermoform Packaging Market Sales Revenue | 121212 | $ 2271.68 Million | 121212 | 121212 | 2.6% |
Switzerland Thermoform Packaging Market Sales Revenue | 121212 | $ 219.84 Million | 121212 | 121212 | 3.3% |
Italy Thermoform Packaging Market Sales Revenue | 121212 | $ 1260.42 Million | 121212 | 121212 | 3% |
Rest of Europe Thermoform Packaging Market Sales Revenue | 121212 | $ 2051.84 Million | 121212 | 121212 | 2.3% |
Asia Pacific Thermoform Packaging Market Sales Revenue | 121212 | $ 21104.6 Million | 121212 | $ 35347 Million | 6.7% |
Singapore Thermoform Packaging Market Sales Revenue | 121212 | $ 422.09 Million | 121212 | 121212 | 7% |
China Thermoform Packaging Market Sales Revenue | 121212 | $ 8863.95 Million | 121212 | 121212 | 6.2% |
Australia Thermoform Packaging Market Sales Revenue | 121212 | $ 1097.44 Million | 121212 | 121212 | 6% |
South East Asia Thermoform Packaging Market Sales Revenue | 121212 | $ 1392.91 Million | 121212 | 121212 | 7.5% |
India Thermoform Packaging Market Sales Revenue | 121212 | $ 2110.46 Million | 121212 | 121212 | 8.6% |
Taiwan Thermoform Packaging Market Sales Revenue | 121212 | $ 823.08 Million | 121212 | 121212 | 6.5% |
South Korea Thermoform Packaging Market Sales Revenue | 121212 | $ 2532.56 Million | 121212 | 121212 | 5.8% |
Japan Thermoform Packaging Market Sales Revenue | 121212 | $ 2912.44 Million | 121212 | 121212 | 5.2% |
Rest of APAC Thermoform Packaging Market Sales Revenue | 121212 | $ 949.71 Million | 121212 | 121212 | 6.5% |
South America Thermoform Packaging Market Sales Revenue | 121212 | $ 2227.7 Million | 121212 | $ 3491.1 Million | 5.8% |
Peru Thermoform Packaging Market Sales Revenue | 121212 | $ 182.67 Million | 121212 | 121212 | 6% |
Colombia Thermoform Packaging Market Sales Revenue | 121212 | $ 198.27 Million | 121212 | 121212 | 5.6% |
Argentina Thermoform Packaging Market Sales Revenue | 121212 | $ 374.26 Million | 121212 | 121212 | 6.7% |
Brazil Thermoform Packaging Market Sales Revenue | 121212 | $ 953.46 Million | 121212 | 121212 | 6.4% |
Chile Thermoform Packaging Market Sales Revenue | 121212 | $ 160.4 Million | 121212 | 121212 | 6.1% |
Rest of South America Thermoform Packaging Market Sales Revenue | 121212 | $ 358.66 Million | 121212 | 121212 | 4.9% |
Middle East Thermoform Packaging Market Sales Revenue | 121212 | $ 2344.9 Million | 121212 | $ 3578.3 Million | 5.4% |
Turkey Thermoform Packaging Market Sales Revenue | 121212 | $ 187.6 Million | 121212 | 121212 | 6% |
Qatar Thermoform Packaging Market Sales Revenue | 121212 | $ 187.6 Million | 121212 | 121212 | 4.9% |
Saudi Arabia Thermoform Packaging Market Sales Revenue | 121212 | $ 825.43 Million | 121212 | 121212 | 5.7% |
Egypt Thermoform Packaging Market Sales Revenue | 121212 | $ 140.7 Million | 121212 | 121212 | 5.2% |
UAE Thermoform Packaging Market Sales Revenue | 121212 | $ 483.06 Million | 121212 | 121212 | 5.9% |
Rest of Middle East Thermoform Packaging Market Sales Revenue | 121212 | $ 520.58 Million | 121212 | 121212 | 4.6% |
Africa Thermoform Packaging Market Sales Revenue | 121212 | $ 1289.7 Million | 121212 | $ 1832.8 Million | 4.5% |
South Africa Thermoform Packaging Market Sales Revenue | 121212 | $ 453.98 Million | 121212 | 121212 | 5.4% |
Nigeria Thermoform Packaging Market Sales Revenue | 121212 | $ 103.18 Million | 121212 | 121212 | 4.7% |
Rest of Africa Thermoform Packaging Market Sales Revenue | 121212 | $ 732.57 Million | 121212 | 121212 | 3.7% |
Base Year | 2024 |
Historical Data Time Period | 2021-2024 |
Forecast Period | 2025-2033 |
Market Split by Material Type Outlook: |
|
Market Split by Product Type Outlook: |
|
Market Split by Process Type Outlook: |
|
Market Split by Application Outlook: |
|
List of Competitors |
|
Regional Analysis |
|
Country Analysis |
|
Market Drivers:
| |
Market Restrains:
| |
Market Trends:
|
Report scope is customizable as we have a huge database of Thermoform Packaging industry. We can deliver an exclusive report Edition/Consultation as per your data requirements. Request for your Free Sample Pages.
Thermoform Packaging Market is Segmented as below. Particular segment of your interest can be provided without any additional cost. Download the Sample Pages!
Thermoforming is a manufacturing process that involves heating plastic sheets until they become pliable, then molding them into desired shapes using a vacuum, pressure, or mechanical force. This method is widely used for packaging applications due to its efficiency, versatility, and ability to produce high-quality, tamper-resistant packaging. Thermoform packaging is extensively utilized in sectors such as food and beverages, pharmaceuticals, electronics, personal care, and industrial goods. The rising demand for ready-to-eat meals, frozen foods, and beverages has fueled the need for protective and visually appealing packaging, making thermoformed packaging a preferred choice.
In January 2024, Amcor Plc, based in Zurich, Switzerland, expanded its thermoforming manufacturing capacity in North America to meet the increasing demands of the healthcare sector. This enhancement offers greater flexibility for companies looking to collaborate with Amcor in product development. https://www.amcor.com/media/news/amcor-announces-expansion-of-thermoforming-production./
The growing demand for ready-to-eat meals, frozen foods, dairy products, and snacks has significantly increased the need for durable and efficient packaging solutions. In 2022, rising inflation drove sales in the ready-to-eat meal category to unprecedented levels, with total sales volume surging by approximately 10.6%, reaching around $16.4 billion. More than two-thirds of ready-to-eat meal consumers, particularly three-quarters of those aged 35-54, believe that paying more for higher-quality meals is worthwhile. Thermoformed packaging plays a crucial role in this market by offering excellent product protection, extended shelf life, and an appealing presentation, making it a preferred choice for food packaging. Additionally, it is widely used for bottled water, juices, dairy-based drinks, and carbonated beverages, providing a lightweight yet sturdy packaging solution.
The rapid growth of e-commerce platforms such as Amazon, Walmart, and Alibaba has driven the demand for secure, tamper-proof, and durable packaging solutions. In the fourth quarter of 2024, U.S. retail e-commerce sales reached $308.9 billion, reflecting a 2.7% increase from the previous quarter. Total retail sales for the same period were estimated at $1,883.3 billion, marking a 1.8% rise from the third quarter. Compared to the fourth quarter of 2023, e-commerce sales grew by 9.4%, while total retail sales saw a 3.8% increase. Notably, e-commerce sales accounted for 16.4% of total retail sales in the fourth quarter of 2024. Thermoformed packaging has become a preferred choice in supermarkets and retail stores due to its ability to enhance product visibility and branding. With rising concerns over product damage during transportation, companies are increasingly adopting thermoformed clamshell and blister packaging to ensure product safety.
https://www.census.gov/retail/mrts/www/data/pdf/ec_current.pdf./
Thermoform packaging primarily relies on petrochemical-based plastics such as polyethylene terephthalate (PET), polyvinyl chloride (PVC), polystyrene (PS), and polypropylene (PP), all of which are derived from crude oil. As a result, fluctuations in crude oil prices directly affect the cost of these raw materials. Additionally, global supply chain disruptions caused by events like the COVID-19 pandemic, geopolitical tensions, or trade restrictions can lead to shortages of plastic resins, driving up prices. Furthermore, stricter environmental regulations on plastic production and recycling are increasing costs for manufacturers, who must invest in sustainable materials to comply with these policies.
The integration of AI-driven and robotic-assisted thermoforming machines has significantly improved production speed, efficiency, and material utilization while minimizing waste. Innovations in oxygen and moisture barrier coatings for thermoform packaging have enhanced the shelf life of perishable foods and pharmaceuticals, unlocking substantial market potential. Additionally, the growing adoption of smart packaging solutions incorporating RFID tags, NFC chips, and QR codes enables better product tracking, authentication, and customer engagement. These advancements present major opportunities for the thermoform packaging market, as manufacturers can enhance operational efficiency and reduce costs through automation. Improved barrier coatings cater to the increasing demand for extended product shelf life, particularly in the food and pharmaceutical industries. Furthermore, the rising consumer preference for smart and interactive packaging solutions drives innovation, allowing brands to differentiate themselves in a competitive marketplace.
With growing environmental concerns, manufacturers are increasingly investing in sustainable thermoform packaging solutions, such as recycled PET (rPET), polylactic acid (PLA), and molded fiber-based materials. In the U.S., nearly 50% of consumers are willing to pay a premium for eco-friendly packaging, while globally, 69% of consumers consider compostable and plant-based packaging the most sustainable option. As consumer preference shifts toward sustainably sourced and manufactured products, sustainable goods are experiencing 2.7 times faster growth than traditional products, despite their higher costs. Additionally, government bans on single-use plastics are driving companies to develop compostable and plant-based thermoform packaging as an alternative. The growing emphasis on closed-loop recycling systems is further creating opportunities for recycling thermoformed PET and exploring innovative reuse models.
https://meyers.com/meyers-blog/packaging-and-printing-industry-statistics-to-know/./
We have various report editions of Thermoform Packaging Market, hence please contact our sales team and author directly to obtain/purchase a desired Edition eg, Global Edition, Regional Edition, Country Specific Report Edition, Company Profiles, Forecast Edition, etc. Request for your Free Sample PDF/Online Access.
The thermoform packaging market is highly competitive, with several key players striving to expand their market presence through technological advancements, strategic acquisitions, capacity expansions, and sustainability initiatives. The industry is characterized by the presence of both global corporations and regional manufacturers, each focusing on innovation and efficiency to meet the evolving demands of various end-use industries such as food and beverages, pharmaceuticals, electronics, and consumer goods.
In March 2022, Hanon Systems announced the inauguration of a new manufacturing plant in Hubei, China, to strengthen its support for automakers in the electrified vehicle sector. The facility will produce HVAC modules specifically for electrified vehicles. https://www.hanonsystems.com/En/Media/NewsDetails/208./
Top Companies Market Share in Thermoform Packaging Industry: (In no particular order of Rank)
If any Company(ies) of your interest has/have not been disclosed in the above list then please let us know the same so that we will check the data availability in our database and provide you the confirmation or include it in the final deliverables.
According to Cognitive Market Research, North America currently dominates the Thermoform Packaging market, and the region is expected to have significant growth during the projected period. North America boasts a well-established food and beverage industry, with strong demand for convenience foods, ready-to-eat meals, and frozen products. In 2023, total convenience industry sales reached $859.8 billion, with $327.6 billion generated from in-store purchases. The average spending per visit rose by 3.7% to $7.80, reflecting increased consumer preference for packaged food options. The foodservice sector, encompassing prepared meals, commissary items, and dispensed beverages, accounted for 26.9% of in-store sales—a 1.3 percentage point increase from the previous year. More notably, foodservice profits contributed 37.3% of total in-store earnings, highlighting the sector’s growing significance. This shift in consumer habits, coupled with the demand for lightweight, tamper-proof, and extended shelf-life packaging, has driven the widespread adoption of thermoform packaging in food applications. The increasing consumption of packaged foods, expansion of food delivery services, and evolving consumer lifestyles are further accelerating market growth.
https://www.convenience.org/Media/Daily/2024/April/4/1-US-C-Store-Sales-Hit-860-Billion_Research/
Asia-Pacific is expected to make significant gains during the projected period, with the greatest compound annual growth rate (CAGR). The increasing prevalence of diseases and rising healthcare investments in China, India, and Japan have significantly driven the demand for pharmaceutical packaging solutions. In 2023, India’s healthcare industry experienced steady growth, reaching a value of $372 billion, supported by both private sector initiatives and government efforts. Public healthcare spending in India increased to 2.1% of GDP in FY23, up from 2.2% in FY22 and 1.6% in FY21, according to the Economic Survey 2022-23. This growing investment has fueled the adoption of thermoform blister packs, which are widely used for unit-dose medications, syringes, and medical devices. These packaging solutions play a crucial role in maintaining hygiene, ensuring product protection, and meeting stringent regulatory standards.
https://www.ibef.org/industry/healthcare-india./
The current report Scope analyzes Thermoform Packaging Market on 5 major region Split (In case you wish to acquire a specific region edition (more granular data) or any country Edition data then please write us on info@cognitivemarketresearch.com
The above graph is for illustrative purposes only.
To learn more about geographical trends request the free sample pages.
Get Free Sample
According to Cognitive Market Research, the global Thermoform Packaging market size was estimated at USD 58624 Million, out of which North America held the major market share of more than 40% of the global revenue with a market size of USD 17000.96 million in 2025 and will grow at a compound annual growth rate (CAGR) of 4.2% from 2025 to 2033.
According to Cognitive Market Research, the US had a major share in the Thermoform Packaging market with a market size of USD 13413.7 million in 2025 and is projected to grow at a CAGR of 4.0% during the forecast period. In the US, the demand for the Thermoform Packaging market is driven by growing preference for convenience foods, increasing e-commerce sales.
The Canadian Thermoform Packaging market had a market share of USD 2040.12 million in 2025 and is projected to grow at a CAGR of 5.0% during the forecast period. The country's rising focus on sustainable and recyclable packaging, and expansion of the food processing industry contribute to the growing demand.
The Mexico Thermoform Packaging market is projected to witness growth at a CAGR of 4.7% during the forecast period, with a market size of USD 1547.0 million in 2025..
According to Cognitive Market Research, the global Thermoform Packaging market size was estimated at USD 58624 Million, out of which Europe held the market share of more than 30% of the global revenue with a market size of USD 14656.00 million in 2025 and will grow at a compound annual growth rate (CAGR) of 3.6% from 2025 to 2033.
The United Kingdom Thermoform Packaging market had a market share of USD 2462.2 million in 2025 and is projected to grow at a CAGR of 4.4% during the forecast period. In the UK, Thermoform Packaging sales witnessed an upswing due to the expansion of the ready-to-eat and convenience food sector, and stringent government regulations on plastic waste reduction.
The France Thermoform Packaging market is projected to witness growth at a CAGR of 2.8% during the forecast period, with a market size of USD 1348.3 million in 2025.
According to Cognitive Market Research, the German Thermoform Packaging market size was valued at USD 2901.8 million in 2025 and is projected to grow at a CAGR of 3.8% during the forecast period. In Germany, strong pharmaceutical and medical device industry requiring secure blister packaging, driving the market
The Italy Thermoform Packaging market is projected to witness growth at a CAGR of 3.0% during the forecast period, with a market size of USD 1260.4 million in 2025.
The Russia Thermoform Packaging market is projected to witness growth at a CAGR of 2.6% during the forecast period, with a market size of USD 2271.6 million in 2025
The Spain Thermoform Packaging market is projected to witness growth at a CAGR of 2.7% during the forecast period with a market size of USD 1201.7 million in 2025
The Sweden Thermoform Packaging market is projected to witness growth at a CAGR of 3.7% during the forecast period, with a market size of USD 454.3 million in 2025.
The Denmark Thermoform Packaging market is projected to witness growth at a CAGR of 3.4% during the forecast period, with a market size of USD 307.7 million in 2025
The Switzerland Thermoform Packaging market is projected to witness growth at a CAGR of 3.3% during the forecast period, with a market size of USD 219.8 million in 2025.
The Luxembourg Thermoform Packaging market is projected to witness growth at a CAGR of 3.9% during the forecast period, with a market size of USD 175.8 million in 2025.
The Rest of Europe's Thermoform Packaging market is projected to witness growth at a CAGR of 2.3% during the forecast period, with a market size of USD 2051.8 million in 2025.
According to Cognitive Market Research, the global Thermoform Packaging market size was estimated at USD 58624 Million, out of which APAC held the market share of around 23% of the global revenue with a market size of USD 21104.6 million in 2025 and will grow at a compound annual growth rate (CAGR) of 6.7% from 2025 to 2033.
According to Cognitive Market Research, the China Thermoform Packaging market size was valued at USD 8863.9 million in 2025 and is projected to grow at a CAGR of 6.2% during the forecast period. Thermoform Packaging surged in China due to the booming e-commerce and retail industry, high demand for cost-effective and durable packaging in the electronics and consumer goods sectors.
The Japan Thermoform Packaging market is projected to witness growth at a CAGR of 5.2% during the forecast period, with a market size of USD 2912.4 million in 2025
The South Korea Thermoform Packaging market had a market share of USD 2532.5 million in 2025 and is projected to grow at a CAGR of 5.8% during the forecast period.
The Indian Thermoform Packaging market is projected to witness growth at a CAGR of 8.6% during the forecast period, with a market size of USD 2110.4 million in 2025. In India, the demand for the Thermoform Packaging market is driven by the growing investments in pharmaceutical packaging to ensure product safety and compliance with regulatory standards.
The Australian Thermoform Packaging market is projected to witness growth at a CAGR of 6.0% during the forecast period, with a market size of USD 1097.4 million in 2025.
The Singapore Thermoform Packaging market is projected to witness growth at a CAGR of 7.0% during the forecast period, with a market size of USD 422.0 million in 2025.
The Taiwan Thermoform Packaging market is projected to witness growth at a CAGR of 6.5% during the forecast period, with a market size of USD 823.0 million in 2025.
The South East Asia Thermoform Packaging market is projected to witness growth at a CAGR of 7.5% during the forecast period, with a market size of USD 1392.9 million in 2025.
The Rest of APAC Thermoform Packaging market is projected to witness growth at a CAGR of 6.5% during the forecast period, with a market size of USD 225.18 million in 2025.
According to Cognitive Market Research, the global Thermoform Packaging market size was estimated at USD 58624 Million, out of which South America held the market share of around 5% of the global revenue with a market size of USD 2227.7 million in 2025 and will grow at a compound annual growth rate (CAGR) of 5.8% from 2025 to 2033.
According to Cognitive Market Research, the Brazil Thermoform Packaging market size was valued at USD 953.4 million in 2025 and is projected to grow at a CAGR of 6.4% during the forecast period. Thermoform Packaging flourished in Brazil due to the growing e-commerce activities requiring durable packaging, and increasing demand for pharmaceutical blister packs due to the rising healthcare sector.
Argentina's Thermoform Packaging market had a market share of USD 374.2 million in 2025 and is projected to grow at a CAGR of 6.7% during the forecast period. Argentina's growing processed food and dairy industry, where lightweight and tamper-resistant packaging is essential., driving the market.
Colombia Thermoform Packaging market is projected to witness growth at a CAGR of 5.6% during the forecast period, with a market size of USD 198.2 million in 2025
Peru Thermoform Packaging market is projected to witness growth at a CAGR of 6.0% during the forecast period, with a market size of USD 182.6 million in 2025.
Chile Thermoform Packaging market is projected to witness growth at a CAGR of 6.1% during the forecast period, with a market size of USD 160.40 million in 2025
The Rest of South America's Thermoform Packaging market is projected to witness growth at a CAGR of 4.9% during the forecast period, with a market size of USD 358.6 million in 2025.
According to Cognitive Market Research, the global Thermoform Packaging market size was estimated at USD 58624 Million, out of which the Middle East held the major market share of around 2% of the global revenue with a market size of USD 2344.9 million in 2025 and will grow at a compound annual growth rate (CAGR) of 5.4% from 2025 to 2033..
The Qatar Thermoform Packaging market is projected to witness growth at a CAGR of 4.9% during the forecast period, with a market size of USD 187.60 million in 2025. Thermoform Packaging sales flourish due to the expansion of the hospitality and airline catering industries, which require durable and hygienic food packaging solutions.
The Saudi Arabia Thermoform Packaging market is projected to witness growth at a CAGR of 5.7% during the forecast period, with a market size of USD 825.43 million in 2025.
The Turkey Thermoform Packaging market is projected to witness growth at a CAGR of 6.0% during the forecast period, with a market size of USD 187.60 million in 2025. Thermoform Packaging sales flourished in Turkey due to growth of the dairy and processed food industries, which rely on lightweight and cost-effective packaging.
The UAE Thermoform Packaging market is projected to witness growth at a CAGR of 5.9% during the forecast period, with a market size of USD 483.0 million in 2025.
The Egypt Thermoform Packaging market is projected to witness growth at a CAGR of 5.2% during the forecast period, with a market size of USD 140.70 million in 2025.
The Rest of the Middle East Thermoform Packaging market is projected to witness growth at a CAGR of 4.6% during the forecast period, with a market size of USD 520.58 million in 2025
According to Cognitive Market Research, the global Thermoform Packaging market size was estimated at USD 58624 Million, out of which Africa held the major market share of around 2% of the global revenue with a market size of USD 1289.7 million in 2025 and will grow at a compound annual growth rate (CAGR) of 4.5% from 2025 to 2033.
The Nigeria Thermoform Packaging market is projected to witness growth at a CAGR of 4.7% during the forecast period, with a market size of USD 103.18 million in 2025. Thermoform Packaging sales flourish due to the rapid expansion of the fast-moving consumer goods (FMCG) sector, where companies seek cost-effective and lightweight packaging solutions for food, beverages, and household products.
The South Africa Thermoform Packaging market is projected to witness growth at a CAGR of 5.4% during the forecast period, with a market size of USD 453.9 million in 2025.
The Rest of Africa Thermoform Packaging market is projected to witness growth at a CAGR of 3.7% during the forecast period, with a market size of USD 732.5 million in 2025.
Global Thermoform Packaging Market Report 2025 Edition talks about crucial market insights with the help of segments and sub-segments analysis. In this section, we reveal an in-depth analysis of the key factors influencing Thermoform Packaging Industry growth. Thermoform Packaging market has been segmented with the help of its Material Type Outlook:, Product Type Outlook: Process Type Outlook:, and others. Thermoform Packaging market analysis helps to understand key industry segments, and their global, regional, and country-level insights. Furthermore, this analysis also provides information pertaining to segments that are going to be most lucrative in the near future and their expected growth rate and future market opportunities. The report also provides detailed insights into factors responsible for the positive or negative growth of each industry segment.
How are Segments Performing in the Global Thermoform Packaging Market?
According to Cognitive Market Research, Plastic is likely to dominate the Thermoform Packaging Market. The food and beverage sector is the largest consumer of thermoformed plastic packaging due to its lightweight, tamper-resistant, and extended shelf-life properties. Rising consumption of ready-to-eat meals, frozen foods, dairy products, and beverages has increased the demand for plastic thermoformed trays, clamshells, and blister packs. PET (Polyethylene Terephthalate) and PP (Polypropylene) are widely used due to their high clarity, recyclability, and moisture resistance, ensuring product freshness and visibility.
Aluminum is the fastest-growing segment in the Thermoform Packaging Market. Aluminum offers excellent resistance to moisture, oxygen, light, and contamination, making it an ideal choice for packaging sensitive products such as perishable foods, pharmaceuticals, and medical devices. Unlike plastic, aluminum is impermeable, preventing the degradation of products and significantly extending their shelf life. This property makes it particularly valuable in pharmaceutical packaging, where maintaining product integrity is critical.
The above Chart is for representative purposes and does not depict actual sale statistics. Access/Request the quantitative data to understand the trends and dominating segment of Thermoform Packaging Industry. Request a Free Sample PDF!
According to Cognitive Market Research, the Blister Packs segment holds the largest share of the market. Consumers increasingly prefer single-dose and travel-friendly packaging, particularly for medications, dietary supplements, and personal care products. Blister packs offer easy-to-use, lightweight, and portable packaging solutions, making them an attractive choice for health-conscious and on-the-go consumers.
In the Thermoform Packaging Market, the Cups & Bottles segment has been expanding at a rapid pace. Major food and beverage companies are shifting toward sustainable thermoformed packaging by adopting rPET (recycled PET), polylactic acid (PLA), and molded fiber-based cups and bottles. Governments worldwide are imposing regulations on single-use plastics, leading to increased demand for biodegradable and recyclable thermoformed bottles and cups. The development of closed-loop recycling systems is supporting the growth of eco-friendly thermoformed packaging solutions.
The above Graph is for representation purposes only. This chart does not depict actual Market share.
To learn more about market share request the free sample pages.
Get Free Sample
According to Cognitive Market Research, The Vacuum segment holds the largest market share. Vacuum thermoforming is widely used for electronic device packaging to prevent moisture, dust, and electrostatic discharge (ESD) damage. Smartphones, semiconductors, automotive components, and home appliances require protective packaging that ensures safe transportation and handling. The growing electronics manufacturing sector in Asia-Pacific (China, South Korea, and Japan) is boosting the demand for vacuum-formed electronic packaging.
In the Thermoform Packaging market, the rapidly growing sector is the Mechanical category. Mechanical thermoforming utilizes preheated plastic sheets and molds to create packaging shapes, making it highly efficient for mass production. Compared to vacuum and pressure thermoforming, mechanical thermoforming has lower tooling and operational costs, making it an attractive choice for manufacturers. The ability to produce multiple units per cycle enhances overall production speed, leading to reduced lead times and higher output volumes.
According to Cognitive Market Research, The Food segment holds the largest market share. Thermoform packaging solutions provide oxygen and moisture barrier protection, helping to extend the shelf life of perishable products like dairy, meat, poultry, seafood, and fresh produce. Advanced barrier films and modified atmosphere packaging (MAP) technology help preserve food quality, flavor, and texture, reducing food waste. Vacuum-sealed thermoform packaging is widely used for meat and seafood products, ensuring longer shelf life in retail and foodservice sectors.
In the Thermoform Packaging market, the rapidly growing sector is the Pharmaceutical category. Thermoform blister packs and unit-dose packaging are widely used for oral solid drugs (tablets, capsules), injectables, and OTC (over-the-counter) medications, ensuring dose accuracy, protection, and convenience. The rise of generic drugs and personalized medicine has further driven demand for customized thermoform packaging solutions. Child-resistant, senior-friendly, and tamper-evident designs ensure safety and compliance with regulatory guidelines. Cold-form and thermoform blister packs offer barrier protection for sensitive medications, enhancing shelf life and patient adherence.
Senior Research Analyst at Cognitive Market Research
• Worked on several market, industry & business research projects, on various models such as Syndicated, Custom, Subscriptions and Consults
• Proficient in secondary research and familiar with all paid research databases
• Proficient in primary research and handling client queries through mails and calls
• Expertise in statistical techniques used in data forecasting, possess strong grip on all aspects of market engineering & data analysis
• Expertise in checking feasibility of projects based on Request for Proposal (RFPs) of clients
• Acquainted with entire process of report writing- Title Analysis, TOC Building, Search Engine Optimization, TOC Freezing, Writing Reports, Market Engineering, Scheduling Primaries, Directory of Key Industry Participants (DKIP), Drafting “Press Articles/Summary/Report Description/Analyst Briefing” used for making marketing collaterals
• Gained team-work skills in coordinating with the sales teams for business development and meeting needs of a variety of clients hand-in-hand with promoting sales.
Manoj Phagare is a dynamic and results-driven research analyst with a passion for transforming raw data into actionable insights. Armed with a solid foundation in market research and data analysis and working in various domains including chemical & materials and paints & coatings. He thrive on the challenge of uncovering patterns, trends, and opportunities that drive strategic decision-making.His analytical mindset, coupled with effective communication skills, allows him to bridge the gap between data analysis and practical business applications.
In his current role, Manoj is a key player in market research and competitive analysis. He have a proven track record of synthesizing disparate data sources, employing statistical models, and delivering comprehensive insights. He have played a pivotal role in shaping evidence-based strategies that fueled the success of key business initiatives and Collaborating with cross-functional teams.Manoj remains an invaluable asset in the dynamic landscape of market research.
Conclusion
Please note, we have not disclose, all the sources consulted/referred during a market study due to confidentiality and paid service concern. However, rest assured that upon purchasing the service or paid report version, we will release the comprehensive list of sources along with the complete report and we also provide the data support where you can intract with the team of analysts who worked on the report.
Disclaimer:
Material Type Outlook: | Plastic, Polyethylene Terephthalate (PET), Polyvinyl Chloride (PVC), Polypropylene (PP), Polyethylene (PE), Polystyrene (PS), Polylactic Acid (PLA), Others, Paper, Aluminum |
Product Type Outlook: | Blister Packs, Clamshells, Vacuum & Skin Packs, Containers, Trays & Lids, Cups & Bottles |
Process Type Outlook: | Vacuum, Pressure, Mechanical |
Application Outlook: | Food, Dairy, Bakery & Confectionery, Meat, Poultry & Seafood, Snacks & Savory Items, Ready-to-eat Meals, Fresh Produce, Frozen Foods, Others, Beverage, Pharmaceutical, Cosmetics & Personal Care, Homecare & Toiletries, Industrial Goods, Electrical & Electronics |
List of Competitors | Amcor, Sonoco Products Company, Placon Corp., Display Pack Inc., Pactiv LLC, Dart Container Corp., Constantia, Tray-Pak Corp., D&W Fine Pack, Lacerta Group Inc., RPC Group Plc, Silgan Holdings Inc., Sinclair & Rush Inc., Rompa Group. |
This chapter will help you gain GLOBAL Market Analysis of Thermoform Packaging. Further deep in this chapter, you will be able to review Global Thermoform Packaging Market Split by various segments and Geographical Split.
Chapter 1 Global Market Analysis
Global Market has been segmented on the basis 5 major regions such as North America, Europe, Asia-Pacific, Middle East & Africa, and Latin America.
You can purchase only the Executive Summary of Global Market (2019 vs 2024 vs 2031)
Global Market Dynamics, Trends, Drivers, Restraints, Opportunities, Only Pointers will be deliverable
This chapter will help you gain North America Market Analysis of Thermoform Packaging. Further deep in this chapter, you will be able to review North America Thermoform Packaging Market Split by various segments and Country Split.
Chapter 2 North America Market Analysis
This chapter will help you gain Europe Market Analysis of Thermoform Packaging. Further deep in this chapter, you will be able to review Europe Thermoform Packaging Market Split by various segments and Country Split.
Chapter 3 Europe Market Analysis
This chapter will help you gain Asia Pacific Market Analysis of Thermoform Packaging. Further deep in this chapter, you will be able to review Asia Pacific Thermoform Packaging Market Split by various segments and Country Split.
Chapter 4 Asia Pacific Market Analysis
This chapter will help you gain South America Market Analysis of Thermoform Packaging. Further deep in this chapter, you will be able to review South America Thermoform Packaging Market Split by various segments and Country Split.
Chapter 5 South America Market Analysis
This chapter will help you gain Middle East Market Analysis of Thermoform Packaging. Further deep in this chapter, you will be able to review Middle East Thermoform Packaging Market Split by various segments and Country Split.
Chapter 6 Middle East Market Analysis
This chapter will help you gain Middle East Market Analysis of Thermoform Packaging. Further deep in this chapter, you will be able to review Middle East Thermoform Packaging Market Split by various segments and Country Split.
Chapter 7 Africa Market Analysis
This chapter provides an in-depth analysis of the market share among key competitors of Thermoform Packaging. The analysis highlights each competitor's position in the market, growth trends, and financial performance, offering insights into competitive dynamics, and emerging players.
Chapter 8 Competitor Analysis (Subject to Data Availability (Private Players))
(Subject to Data Availability (Private Players))
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
Data Subject to Availability as we consider Top competitors and their market share will be delivered.
This chapter would comprehensively cover market drivers, trends, restraints, opportunities, and various in-depth analyses like industrial chain, PESTEL, Porter’s Five Forces, and ESG, among others. It would also include product life cycle, technological advancements, and patent insights.
Chapter 9 Qualitative Analysis (Subject to Data Availability)
Segmentation Material Type Outlook: Analysis 2019 -2031, will provide market size split by Material Type Outlook:. This Information is provided at Global Level, Regional Level and Top Countries Level The report with the segmentation perspective mentioned under this chapters will be delivered to you On Demand. So please let us know if you would like to receive this additional data as well. No additional cost will be applicable for the same.
Chapter 10 Market Split by Material Type Outlook: Analysis 2021 - 2033
The report with the segmentation perspective mentioned under this chapters will be delivered to you On Demand. So please let us know if you would like to receive this additional data as well. No additional cost will be applicable for the same.
Chapter 11 Market Split by Product Type Outlook: Analysis 2021 - 2033
The report with the segmentation perspective mentioned under this chapters will be delivered to you On Demand. So please let us know if you would like to receive this additional data as well. No additional cost will be applicable for the same.
Chapter 12 Market Split by Process Type Outlook: Analysis 2021 - 2033
The report with the segmentation perspective mentioned under this chapters will be delivered to you On Demand. So please let us know if you would like to receive this additional data as well. No additional cost will be applicable for the same.
Chapter 13 Market Split by Application Outlook: Analysis 2021 - 2033
This chapter helps you understand the Key Takeaways and Analyst Point of View of the global Thermoform Packaging market
Chapter 14 Research Findings
Here the analyst will summarize the content of entire report and will share his view point on the current industry scenario and how the market is expected to perform in the near future. The points shared by the analyst are based on his/her detailed in-depth understanding of the market during the course of this report study. You will be provided exclusive rights to interact with the concerned analyst for unlimited time pre purchase as well as post purchase of the report.
Chapter 15 Research Methodology and Sources
Why Plastic have a significant impact on Thermoform Packaging market? |
What are the key factors affecting the Plastic and Polyethylene Terephthalate (PET) of Thermoform Packaging Market? |
What is the CAGR/Growth Rate of Blister Packs during the forecast period? |
By type, which segment accounted for largest share of the global Thermoform Packaging Market? |
Which region is expected to dominate the global Thermoform Packaging Market within the forecast period? |
Segmentation Level Customization |
|
Global level Data Customization |
|
Region level Data Customization |
|
Country level Data Customization |
|
Company Level |
|
Additional Data Analysis |
|
Additional Qualitative Data |
|
Additional Quantitative Data |
|
Service Level Customization |
|
Report Format Alteration |
|