Programmable Logic Controllers - PLCs Market Report 2025 (Global Edition)

Global Programmable Logic Controllers - PLCs Market Report 2025 Market Size Split by Type (Hardware and Software , Nano PLC , Small PLC , Medium PLC , Large PLC , Other Types , Services  ), by...

Programmable Logic Controllers - PLCs Market Report Description

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Imapct of Trumph Tariff on Electronics and Electrical Industry

In 2025, global trade has entered a period of renewed volatility as the U.S., under President Donald Trump, introduced sweeping tariffs known as the Liberation Day Tariffs. Aimed at addressing trade imbalances and foreign supply chain dominance, the tariffs range from 10% on allies like Australia and the UK to 46% on Vietnamese goods and 34% on Chinese imports. A 25% universal tariff on steel, aluminum, and auto parts has further strained global trade ties. The electronics sector is among the hardest hit, particularly due to the escalating U.S.China trade war. Tariffs on Chinese goods now reach up to 145% in sectors like semiconductors and consumer electronics, while China has retaliated with up to 125% duties and restrictions on critical mineral exports. This has disrupted just-in-time supply chains and increased component costs.

Specific tariffs include 25% on semiconductors, 20% on lithium-ion batteries, and 10–15% on consumer electronics like laptops and tablets, leading to higher retail prices and reduced consumer demand. Sub-sectors such as home automation, computer hardware, communication electronics, medical devices, and industrial electronics are all under pressure due to rising input costs and supply chain delays. Companies are revisiting suppliers, shifting sourcing to countries like India, Mexico, and Vietnam, and redesigning products to avoid high-tariff components.

China remains a key player, contributing USD 119 billion in electronics exports to the U.S. in 2023. Even components routed through countries like Malaysia and Vietnam often rely on Chinese subparts, making the ripple effect of tariffs widespread. U.S. electronics firms operating on thin margins are seeing input costs rise 18–25%, with contract manufacturers in alternative regions facing capacity constraints.

Market research is now critical. It helps companies identify new suppliers, analyze cost trends, optimize product design, forecast demand shifts, and track regulatory changes. Tools like supplier mapping, BOM optimization, and scenario planning support strategic responses to ongoing disruptions. Leading firms like Apple and Dell are expanding production outside China, while others invest in digital supply chain tools and redesign products for cost resilience. In this evolving trade environment, firms that leverage research-driven strategies are better positioned to adapt and thrive.

Competitive Landscape of the Programmable Logic Controllers - PLCs Market

Key players deploy strategic initiatives such as product innovations, partnerships, and mergers. Companies prioritize R&D to introduce cutting-edge products, ensuring a competitive edge. Robust distribution networks and adherence to quality standards amplify market presence, fostering an environment where agility and innovation define industry leaders.

Programmable Logic Controllers - PLCs industry News

In March 2024, Panasonic will Release Commercial Air-to-water Heat Pumps Using Natural Refrigerants for Europe. These Compact designs are at the highest industry level for multiple dwelling units and light commercial properties.

(Source:  https://news.panasonic.com/global/press/en240314-2/)

In March 2024, Hitachi High-Tech Launches High-sensitivity and High-throughput Wafer Surface Inspection System LS9300AD for Wafer Manufacturers. LA9300AD enables the detection of shallow microscopic defects, contributing to reduced manufacturing costs and improved yield.

(Source: https://www.hitachi.com/New/cnews/month/2024/03/240314a.html)

Top Companies Market Share in Programmable Logic Controllers - PLCs Industry: (In no particular order of Rank)

• Siemens AG
• ABB Ltd
• Mitsubishi Electric Corporation
• Schneider Electric SE
• Rockwell Automation Inc
• Omron Corporation
• Honeywell International Inc
• Emerson Electric Co
• General Electric Company
• Bosch Rexroth AG
• Hitachi Ltd
• Beckhoff Automation GmbH & Co KG
• Panasonic Corporation
• Eaton Corporation plc
• IDEC Corporation
• Fuji Electric Co Ltd
• Toshiba Corporation
• Yokogawa Electric Corporation
• Keyence Corporation
• Delta Electronics Inc
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*List of Second Tier Companies, List of Third Tier/ Start-up Companies (Inquire with sales executive) Request Any Company Profile for Preview Purpose OR Data Validation!

If any Company(ies) of your interest has/have not been disclosed in the above list then please let us know the same so that we will check the data availability in our database and provide you the confirmation or include it in the final deliverables.

Regional Analysis of the Programmable Logic Controllers - PLCs Market

Which Region will dominate the Programmable Logic Controllers - PLCs Market in 2024?

According to Cognitive Market Research, North America dominated the market in 2024 and accounted for around 40% of the global revenue. This robust market position can be attributed to several factors, including the region's strong industrial base, advanced manufacturing capabilities, and widespread adoption of automation technologies across various industries. Additionally, North America's thriving automotive, aerospace, electronics, and pharmaceutical sectors have been significant contributors to the demand for PLCs, driving innovation and fostering technological advancements in the market. Furthermore, the region's proactive approach towards embracing Industry 4.0 initiatives, coupled with substantial investments in research and development, has propelled the adoption of PLCs with advanced features such as cloud connectivity, edge computing, and predictive maintenance capabilities.

Which Region is Expanding at the Fastest CAGR?

The Asia Pacific region is witnessing an increase in Automotive. As a key hub for automotive manufacturing, the region benefits from the presence of major automakers, suppliers, and a rapidly expanding consumer market. With the automotive industry undergoing significant transformation driven by trends such as electric vehicles (EVs), autonomous driving, and connected cars, there is a growing need for advanced automation solutions to optimize production processes, enhance quality control, and meet evolving customer demands. PLCs play a pivotal role in enabling the automation and integration of manufacturing operations, from assembly lines to supply chain management, facilitating greater efficiency, flexibility, and cost-effectiveness.

The current report Scope analyzes Programmable Logic Controllers - PLCs Market on 5 major region Split (In case you wish to acquire a specific region edition (more granular data) or any country Edition data then please write us on info@cognitivemarketresearch.com

• North America (United States, Canada, Mexico)
• Europe (United Kingdom, France, Germany, Italy, Russia, Spain, Sweden, Denmark, Switzerland, Luxembourg, Rest of Europe)
• Asia Pacific (China, Japan, South Korea, India, Australia, Singapore, Taiwan, South East Asia, Rest of APAC)
• Latin America (Brazil, Argentina, Colombia, Peru, Chile, Rest of South America)
• Middle East (Saudi Arabia, Turkey, UAE, Egypt, Qatar, Rest of Middle East)
• Africa (Nigeria, South Africa, Rest of Africa)

The above graph is for illustrative purposes only.

North America Programmable Logic Controllers - PLCs Market Analysis

According to Cognitive Market Research, the global Programmable Logic Controllers - PLCs Market size was estimated at USD 12512.2 Million, out of which North America held the major market of more than 40% of the global revenue with a market size of USD 5004.88 million in 2024 and will grow at a compound annual growth rate (CAGR) of 3.8% from 2024 to 2031. In North America, the Hardware and Software segment emerged as the dominant force in the Programmable Logic Controllers - PLCs Market, contributing to the robust demand for both hardware and software solutions. In industrial automation, PLC hardware serves as the backbone, providing the necessary processing power, input/output interfaces, and connectivity options to control and monitor machinery and processes effectively. Advancements in PLC hardware technology, including increased processing speeds, enhanced communication protocols, and improved reliability, have fuelled its adoption across various industries seeking to optimize production processes and drive operational efficiency.

• According to Cognitive Market Research, the US had a major share in the Programmable Logic Controllers - PLCs Market, with a market size of USD 3948.85 million in 2024, and is projected to grow at a CAGR of 3.6% during the forecast period. This substantial market size and projected growth underscore the country's robust demand for PLCs, which can be attributed to various factors such as the country's strong industrial base, technological advancements, and increasing adoption of automation across diverse sectors.
• The Canada Programmable Logic Controllers - PLCs Market had a market share of USD 600.59 million in 2024 and is projected to grow at a CAGR of 4.6% during the forecast period. This growth trajectory underscores Canada's significant role in the global PLC market, driven by factors such as the country's diverse industrial landscape, technological innovation, and increasing adoption of automation solutions across various sectors.
• The Mexico Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 4.3% during the forecast period, reaching a market size of USD 455.44 million in 2024.

 

Europe Programmable Logic Controllers - PLCs Market Analysis

According to Cognitive Market Research, with a market value of USD 12512.2 million in 2024, and projected to expand at a compound annual growth rate (CAGR) of 4.1% from 2024 to 2031. Europe accounted for a share of over 30% of the global market size of USD 3753.66 million. Hardware and Software segment emerged as the dominant force in the Programmable Logic Controllers - PLCs Market, contributing to the robust demand for both hardware and software solutions. In industrial automation, PLC hardware serves as the backbone, providing the necessary processing power, input/output interfaces, and connectivity options to control and monitor machinery and processes effectively. Advancements in PLC hardware technology, including increased processing speeds, enhanced communication protocols, and improved reliability, have fuelled its adoption across various industries seeking to optimize production processes and drive operational efficiency.

• The United Kingdom Programmable Logic Controllers - PLCs Market had a market share of USD 630.61 million in 2024 and is projected to grow at a CAGR of 4.9% during the forecast period. This growth trajectory underscores the UK's pivotal role in the global PLC market, driven by factors such as its advanced manufacturing sector, technological innovation, and increasing emphasis on industrial automation. 
• The France Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 3.3% during the forecast period, reaching a market size of USD 345.34 million in 2024.
• According to Cognitive Market Research, the German Programmable Logic Controllers (PLCs) Market was valued at USD 743.22 million in 2024 and is projected to grow at a CAGR of 4.3% during the forecast period. This growth trend underscores Germany's position as a key player in the global PLC market, driven by factors such as its strong manufacturing sector, technological expertise, and emphasis on industrial automation.
• The Italy Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 3.5% during the forecast period, reaching a market size of USD 322.81 million in 2024.
• The Russia Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 3.1% during the forecast period, reaching a market size of USD 581.82 million in 2024.
• The Spanish Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 3.2% during the forecast period and reach a market size of USD 307.80 million in 2024.
• The Luxembourg Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 4.2% during the forecast period, reaching a market size of USD 116.36 million in 2024.
• The Portugal Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 3.9% during the forecast period, reaching a market size of USD 78.83 million in 2024.
• The Greece Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 4.4% during the forecast period, reaching a market size of USD 45.04 million in 2024.
• The Rest of Europe Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 2.8% during the forecast period, reaching a market size of USD 581.82 million in 2024.

 

Asia Pacific Programmable Logic Controllers - PLCs Market Analysis

According to Cognitive Market Research, the global Programmable Logic Controllers - PLCs Market size was estimated at USD 12512.2 Million, out of which Asia Pacific held the market of around 23% of the global revenue with a market size of USD 2877.81 million in 2024 and will grow at a compound annual growth rate (CAGR) of 7.6% from 2024 to 2031. The Asia Pacific region is experiencing growth in Automotive, propelled by several key factors. With the automotive industry undergoing rapid digitalization and automation, PLCs play a crucial role in optimizing manufacturing processes, enhancing production efficiency, and ensuring product quality. The adoption of PLCs in automotive manufacturing is driven by the industry's increasing focus on lean production methodologies, just-in-time manufacturing, and flexible production lines to meet evolving consumer demands and stringent regulatory requirements. Additionally, the rise of electric vehicles (EVs), autonomous driving technologies, and connected car solutions has spurred investments in advanced automation solutions, including PLCs, to enable the seamless integration of smart manufacturing systems and support the production of next-generation vehicles.

• According to Cognitive Market Research, the China Programmable Logic Controllers (PLCs) Market was valued at USD 1295.01 million in 2024 and is projected to grow at a CAGR of 7.1% during the forecast period. This remarkable growth trajectory underscores China's pivotal role as a major contributor to the global PLC market, driven by factors such as its expansive manufacturing sector, rapid industrialization, and increasing adoption of automation technologies.
• The Japan Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 6.1% during the forecast period, reaching a market size of USD 397.14 million in 2024.
• The India Programmable Logic Controllers - PLCs Market had a market share of USD 345.34 million in 2024 and is projected to grow at a CAGR of 9.4% during the forecast period. This robust growth trajectory underscores India's emergence as a significant player in the global PLC market, driven by factors such as its expanding manufacturing sector, government initiatives promoting industrial automation, and increasing adoption of advanced technologies across various industries.
• The South Korea Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 6.7% during the forecast period, reaching a market size of USD 287.78 million in 2024.
• The Australian programmable Logic Controllers (PLCs) Market is projected to grow at a CAGR of 7.3% during the forecast period, reaching a market size of USD 149.65 million in 2024.
• The South East Asia Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 8.6% during the forecast period, reaching a market size of USD 198.57 million in 2024.
• The Rest of Asia Pacific Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 7.4% during the forecast period, reaching a market size of USD 204.32 million in 2024.

 

South America Programmable Logic Controllers - PLCs Market Analysis

According to Cognitive Market Research, the global Programmable Logic Controllers - PLCs Market size was estimated at USD 12512.2 Million, out of which Latin America market of more than 5% of the global revenue with a market size of USD 625.61 million in 2024 and will grow at a compound annual growth rate (CAGR) of 5.0% from 2024 to 2031. Automotive, in Latin America are experiencing growth, propelled by several key factors. With the automotive industry undergoing rapid digitalization and automation, PLCs play a crucial role in optimizing manufacturing processes, enhancing production efficiency, and ensuring product quality. The adoption of PLCs in automotive manufacturing is driven by the industry's increasing focus on lean production methodologies, just-in-time manufacturing, and flexible production lines to meet evolving consumer demands and stringent regulatory requirements. Additionally, the rise of electric vehicles (EVs), autonomous driving technologies, and connected car solutions has spurred investments in advanced automation solutions, including PLCs, to enable the seamless integration of smart manufacturing systems and support the production of next-generation vehicles.

• According to Cognitive Market Research, the Brazil Programmable Logic Controllers - PLCs Market size was valued at USD 267.76 million in 2024 and is projected to grow at a CAGR of 5.6% during the forecast period. This growth trajectory highlights Brazil's significance as a key market for PLCs, driven by factors such as its diverse industrial base, increasing adoption of automation technologies, and government initiatives aimed at fostering industrial development.
• The Argentina Programmable Logic Controllers - PLCs Market had a market share of USD 105.10 million in 2024 and is projected to grow at a CAGR of 5.9% during the forecast period. This growth trajectory underscores Argentina's role as a significant player in the global PLC market, driven by factors such as its diverse industrial sectors, increasing adoption of automation solutions, and efforts to modernize manufacturing processes.
• The Colombia Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 4.8% during the forecast period, reaching a market size of USD 55.68 million in 2024.
• The Peru Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 5.2% during the forecast period and reach a market size of USD 51.30 million in 2024.
• The Chile Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 5.3% during the forecast period and reach a market size of USD 45.04 million in 2024.
• The Rest of Latin America Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 4.1% during the forecast period and reach a market size of USD 100.72 million in 2024.

 

Middle East Programmable Logic Controllers - PLCs Market Analysis

According to Cognitive Market Research, the global Programmable Logic Controllers - PLCs Market size was estimated at USD 12512.2 Million, out of which the Middle East and Africa held the major market of around 2% of the global revenue with a market size of USD 250.24 million in 2024 and will grow at a compound annual growth rate (CAGR) of 5.3% from 2024 to 2031. Chemical and Petrochemical holds a prominent market share in the Programmable Logic Controllers - PLCs industry, driving the adoption of PLCs in the chemical and petrochemical industries. With increasing global demand for chemicals and petrochemical products, manufacturers in these sectors are under pressure to enhance production efficiency, ensure safety compliance, and minimize operational risks. PLCs offer versatile automation solutions that enable precise control, monitoring, and optimization of complex processes such as chemical reactions, mixing, and refining. Additionally, the implementation of stringent safety regulations and environmental standards in the chemical and petrochemical industries necessitates the adoption of advanced automation technologies to mitigate hazards, prevent accidents, and minimize environmental impact.

• According to Cognitive Market Research, the GCC Countries Programmable Logic Controllers - PLCs Market size was valued at USD 107.10 million in 2024 and is projected to grow at a CAGR of 6.1% during the forecast period. This growth trajectory underscores the GCC countries' importance as a significant market for PLCs, driven by factors such as rapid industrialization, infrastructure development, and increasing investments in automation technologies across sectors such as manufacturing, oil and gas, and utilities.
• The Egypt Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 5.6% during the forecast period, reaching a market size of USD 26.28 million in 2024.
• The South Africa Programmable Logic Controllers - PLCs Market is projected to witness growth at a CAGR of 6.3% during the forecast period, with a market size of USD 39.54 million in 2024. This growth trajectory underscores South Africa's role as a significant market for PLCs, driven by factors such as increasing industrialization, infrastructure development, and adoption of automation technologies across various sectors.
• The Turkey Programmable Logic Controllers - PLCs Market is projected to witness growth at a CAGR of 4.8% during the forecast period, with a market size of USD 21.52 million in 2024.
• The Nigeria Programmable Logic Controllers (PLCs) Market is projected to witness growth at a CAGR of 4.4% during the forecast period, reaching a market size of USD 26.28 million in 2024.
• The Rest of the MEA Programmable Logic Controllers—PLCs Market is projected to grow at a CAGR of 4.3% during the forecast period, with a market size of USD 29.53 million in 2024.

 

Programmable Logic Controllers - PLCs Market Analysis

Programmable Logic Controllers - PLCsType Segment Analysis

According to Cognitive Market Research, Hardware and Software held the major market share over the forecast period. This dominance can be attributed to several factors contributing to the robust demand for both hardware and software solutions. In industrial automation, PLC hardware serves as the backbone, providing the necessary processing power, input/output interfaces, and connectivity options to control and monitor machinery and processes effectively. Advancements in PLC hardware technology, including increased processing speeds, enhanced communication protocols, and improved reliability, have fueled its adoption across various industries seeking to optimize production processes and drive operational efficiency.

Nano PLC is the fastest-growing category over the forecast period. Nano PLCs, characterized by their compact size, low cost, and simplified functionality, are witnessing a surge in demand across various industries. These PLCs cater to the needs of small to medium-sized enterprises (SMEs) and applications requiring limited control and automation capabilities, offering a cost-effective solution without compromising on performance. The growing trend towards modular automation solutions, edge computing, and IoT integration is driving the adoption of Nano PLCs, particularly in sectors such as building automation, home automation, and small-scale manufacturing.

• Hardware and Software 
• Nano PLC 
• Small PLC 
• Medium PLC 
• Large PLC 
• Other Types 
• Services  

The above Chart is for representative purposes and does not depict actual sale statistics. Access/Request the quantitative data to understand the trends and dominating segment of Programmable Logic Controllers - PLCs Industry. Request a Free Sample PDF!

Programmable Logic Controllers - PLCs End User Segment Analysis

According to Cognitive Market Research, Automotive holds a prominent market share, propelled by several key factors. With the automotive industry undergoing rapid digitalization and automation, PLCs play a crucial role in optimizing manufacturing processes, enhancing production efficiency, and ensuring product quality. The adoption of PLCs in automotive manufacturing is driven by the industry's increasing focus on lean production methodologies, just-in-time manufacturing, and flexible production lines to meet evolving consumer demands and stringent regulatory requirements.

Chemical and Petrochemicals are the fastest-growing categories over the forecast period. This growth can be attributed to several factors driving the adoption of PLCs in these industries. With increasing global demand for chemicals and petrochemical products, manufacturers in these sectors are under pressure to enhance production efficiency, ensure safety compliance, and minimize operational risks. PLCs offer versatile automation solutions that enable precise control, monitoring, and optimization of complex processes such as chemical reactions, mixing, and refining.

• Food
• Tobacco
• and Beverage 
• Automotive 
• Chemical and Petrochemical 
• Energy and Utilities 
• Pulp and Paper 
• Oil and Gas 
• Water and Wastewater 
• Pharmaceutical 
• Other End-user Industries 

The above Graph is for representation purposes only. This chart does not depict actual Market share.

Author's Detail

Kalyani Raje

Senior Research Analyst at Cognitive Market Research

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ResearchGate Profile: https://www.researchgate.net/profile/Kalyani-Raje

An optimistic Senior Research Analyst with years of experience in competitive assessment and business consulting. A seasoned professional and subject-matter expert (SME) in the Automobile and transportation vertical.

Author's Conclusion