Pet Food Extrusion Market Report 2025 (Global Edition)

Global Pet Food Extrusion Market Report 2025 Market Size Split by Extrusion Method (Hot extrusion, Cold extrusion), by Animal Type (Dogs, Cats, Fish, Birds), by Equipment (Single Screw, Twin Screw)

Pet Food Extrusion Market Report Description

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How 2025 Tariffs Are Reshaping the Consumer Goods Industry

In 2025, the global trade landscape has shifted dramatically following the U.S. introduction of sweeping tariffs under President Donald Trump’s administration. These "Liberation Day Tariffs," launched in April, aim to reduce trade deficits and boost domestic manufacturing. Tariffs range from 10% on imports from countries like the UK and Australia to 46% on Vietnamese goods, with a blanket 34% tariff on many Chinese imports and 25% on all steel, aluminum, and auto parts. This policy heavily impacts the consumer goods sector apparel, appliances, packaged foods, and personal care products due to their deep reliance on global supply chains, especially in Asia. U.S.–China trade tensions have intensified, with reciprocal tariffs reaching up to 145% on U.S. goods and 125% on Chinese exports, while China’s trade surplus with the U.S. hit USD 102.6 billion in March 2025. In response, the EU and Canada have implemented retaliatory measures, signaling a broader shift toward protectionism.

The consumer goods industry is feeling immediate effects: production costs are rising, sourcing is delayed, and inflation pressures are mounting. Apparel and footwear now face 25% tariffs, prompting brands to seek nearshoring options or raise prices. Household appliances incur 20% tariffs, complicating inventory and procurement strategies. Packaged foods and beverages are hit with 10–15% tariffs, impacting contracts and leading to supplier diversification and product reformulation. Personal care firms face higher costs for imported ingredients and packaging, leading to local sourcing efforts and delays in new product launches. Meanwhile, electronics, though temporarily exempt, are preparing for possible disruptions by diversifying suppliers and increasing inventories.

China remains the backbone of U.S. consumer goods sourcing, accounting for a large portion of imports either directly or through upstream components. This makes tariffs on Chinese goods especially disruptive. The rising input costs 15–30% in many categories combined with seasonal pressures and tight timelines, are causing delays and increased costs. Smaller brands, in particular, are struggling due to limited capital and reduced supplier leverage. Many are being forced to increase prices, cut product variety, or compromise on quality.

Market research is now critical to navigating this volatile environment. It supports supplier mapping and risk assessment, helping brands identify alternative sourcing countries with stable regulations and quality control. It also aids in cost and margin analysis, guiding decisions on pricing and sourcing changes. Optimization of product design and materials through research allows companies to reduce costs while maintaining consumer expectations. Additionally, research helps assess consumer price sensitivity, enabling strategic repositioning. Tracking regulatory changes and running scenario planning models allow firms to anticipate and adapt to future trade shifts.

To cope, companies are restructuring their global sourcing models. Major brands like Nike and IKEA are expanding operations in Vietnam, India, and Mexico, while embracing “in-market for market” strategies to reduce exposure to tariffs and logistics risks. Many are adopting AI-driven demand forecasting and automated procurement, and pushing suppliers for transparency. Product redesign and SKU rationalization are also common. The most successful firms are those using data-driven insights, operational flexibility, and strategic supplier partnerships to adapt not just survive in this new era of global trade.

Competitive Landscape: Pet Food Extrusion

Manufacturers in the pet food extrusion market are investing in research and development, expanding product lines, introducing natural ingredients, focusing on sustainability, using innovative packaging, implementing food safety systems, and collaborating with retailers to meet consumer demands and remain competitive. They aim to improve quality, increase consumer satisfaction, and maintain a strong presence in the market.

Top Companies Market Share in Pet Food Extrusion Industry: (In no particular order of Rank)

• Mars
• Nestlé
• J.M. Smucker
• ritz
• Bühler
• Clextral
• Pavan
• Diamond
• Kahl
• Baker Perkins
• Coperion
• Lindquist Machine
• Bonnot
• Doering Systems
• Brabender
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*List of Second Tier Companies, List of Third Tier/ Start-up Companies (Inquire with sales executive) Request Any Company Profile for Preview Purpose OR Data Validation!

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Which Region Will Dominate The Market In 2024?

The North American pet food market is one of the largest in the global pet food market. In 2024, North America accounted for USD xx billion of the global market due to the large pet population, the high adoption rate of pets over the past five years, and growing awareness about the specialized pet food products in the region. The higher population of young cats and millennials being pet parents is expected to help in the growth of pet food products during the forecast period. An increase in the adoption and purchase of cats and an increase in pet humanization are expected to help in the growth of the pet population. The increasing pet population will help in the growth of the pet food market in the region.

Which Region Is Expanding At The Fastest CAGR?

The Asia-Pacific pet food market is experiencing significant growth, mainly attributed to the growing pet population in the country, which increased from xx million in 2020 to xx million in 2024. The increasing pet humanization has also contributed to market growth. The smaller body size and lower food consumption of these pets contribute to their relatively smaller market share in the Asia-Pacific pet food market. The higher share of China was primarily because of its higher pet population, which was 53.9% of the pet population in the region in the same year. 

The current report Scope analyzes Pet Food Extrusion Market on 5 major region Split (In case you wish to acquire a specific region edition (more granular data) or any country Edition data then please write us on info@cognitivemarketresearch.com

• North America (United States, Canada, Mexico)
• Europe (United Kingdom, France, Germany, Italy, Russia, Spain, Sweden, Denmark, Switzerland, Luxembourg, Rest of Europe)
• Asia Pacific (China, Japan, South Korea, India, Australia, Singapore, Taiwan, South East Asia, Rest of APAC)
• Latin America (Brazil, Argentina, Colombia, Peru, Chile, Rest of South America)
• Middle East (Saudi Arabia, Turkey, UAE, Egypt, Qatar, Rest of Middle East)
• Africa (Nigeria, South Africa, Rest of Africa)

The above graph is for illustrative purposes only.

Pet Food Extrusion Market Analysis

Pet Food Extrusion Market Extrusion Method Type Segment Analysis

• Hot extrusion
• Cold extrusion

According to cognitive market research, hot extrusion method holds the dominant share in the market. Hot extrusion is also known as extrusion cooking in which the heating of food is usually carried out at more than 100 degrees Centigrade. Hot extrusion (or extrusion cooking), is used to produce a wide range of products, including crisp snack foods, sugar confectionery, and soya-based weaning foods. Firstly, the ingredients for the pet food formulation are mixed thoroughly. This mixture typically includes ingredients like grains, proteins, fats, vitamins, and minerals. Then this mixture is conditioned by adding water and steam. Conditioning serves to soften the ingredients and make them more pliable for extrusion. The conditioned mixture is fed into the extruder, which is a machine consisting of a barrel with a screw inside. The extruder has a die at the end, which shapes the pet food into the desired form. The die can be customized to produce different shapes and sizes of pet food such as kibble or treats. In hot extrusion, the temperature of the extrusion process is typically higher compared to cold extrusion methods. This high temperature helps to cook the ingredients thoroughly and sterilize the product, ensuring safety and quality.

The above Chart is for representative purposes and does not depict actual sale statistics. Access/Request the quantitative data to understand the trends and dominating segment of Pet Food Extrusion Industry. Request a Free Sample PDF!

Pet Food Extrusion Market Extrusion Animal Type Segment Analysis

• Dogs
• Cats
• Fish
• Birds

According to cognitive market research, Dogs segment holds the dominant share in the market. Different types of animals require different formulations and shapes of pet food. Pet food extrusion can be tailored to meet the specific needs of various animals including dogs, cats, birds, fish, and small mammals like rabbits and guinea pigs. Dog food extrusion often involves producing kibble with different sizes, shapes, and textures to accommodate various breeds and life stages. Cat food extrusion may focus on creating small, dense pellets or soft, moist morsels that appeal to feline preference. Bird food extrusion can produce pellets or sticks enriched with seeds, grains, and vitamins to provide balanced nutrition for different species of birds. Fish food extrusion typically involves creating floating or sinking pellets containing proteins, fats, and vitamins tailored to the dietary needs of different fish species. Small mammal food extrusion may produce pellets or blocks containing a mix of grains, seeds, and vegetables suitable for animals like rabbits, guinea pigs, and hamsters. Overall, pet food extrusion allows manufacturers to customize the size, shape, texture, and nutritional content of pet food to suit the specific requirements and preferences of different animals

The above Graph is for representation purposes only. This chart does not depict actual Market share.

Pet Food Extrusion Equipment Segment Analysis

According to cognitive market research, single screw segment holds the dominant share in the market. A single-screw extruder is a common type of machinery used in the pet food industry for extrusion processes. It consists of a single rotating screw within a cylindrical barrel. The screw rotates and transports the raw ingredients along the barrel while simultaneously applying heat and pressure to the mixture. Raw ingredients, including meat, grains, vitamins, and minerals are fed into an extruder hopper. The rotating screw transports the ingredients along the barrel while heating elements along the barrel apply heat to the mixture. The rotation of the screw also helps to mix the ingredients thoroughly. As the ingredients move along the barrel, they are subjected to mechanical shear forces and heat from the barrel. This helps to cook the ingredients and gelatinize starches, improving digestibility and texture. Single screw extruders offer versatility and efficiency in producing a wide range of pet food products with different shapes, sizes, and textures. They are also relatively easy to operate and maintain, making them a popular choice for pet food manufacturers.

• Single Screw
• Twin Screw

Author's Detail

Sneha Mali

Research Analyst at Cognitive Market Research

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I am a research analyst working in various domains including the Consumer Goods domain, and my primary responsibility is to conduct thorough research on various subjects and provide valuable insights to support client requirements. I have knowledge of research methodologies, and data mining which enables me to analyze large data sets, draw meaningful conclusions, and communicate them effectively. I stay up-to-date with the latest research trends, methodologies, and technologies to ensure that my research is accurate, relevant, and impactful.

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